How Flat Pack Container Houses Are Built and Installed

Flat-pack container houses are revolutionizing the concept of construction; their low price and quick assembly make it possible for these houses to be mass-produced for either residential or commercial purposes. Flat-pack container houses are faster in construction and transportation parameters than traditional houses. A flat-pack container home can also be tailored to particular needs, such as having more windows and doors, insulation, and electrical fittings. So, do you want to construct a flat-pack container house? Step by step, we will show how flat-pack container houses are constructed and set up.

 

Step 1: Manufacturing and Preparation

Regarding prefabrication, flat-pack container houses are factory-made with manufacturing automation technologies. E.g., CAD/CAM, robots, CNC, etc. Such technologies help to boost productivity, lower errors, improve efficiency, and high-quality output. The process of manufacturing includes the following steps: 

1. Steel Frame Construction:

The steel frame's structure is designed to be strong and flexible so that the house can withstand adverse climatic conditions. 

2. Walls, Roof, and Floor Panels:

Insulated panels are manufactured for thermal efficiency. These panels are designed to lock together during assembly, reducing construction time.

 

3. Customization Options:

Customization options include allowing window placement, door placement, sizes, number of doors, and others. 

4. Flat Packing:

The flat packing method saves on shipping and transport space, reducing costs.

Step 2: Shipping and Delivery

The modules of flat-pack container houses are easy to move. Container flat pack design has the advantage that many housing units go into a single container, reducing logistics costs. Flat-pack container houses are mountable with trucks, ships, or helicopters, which makes the reachability of these houses easy, even if in a remote area or densely populated environment. When the structural components will be difficult to assemble on-site, flat-pack houses simplify the storage. This feature is ideal when you need sufficient units to be stored for a period before the project's construction.

Step 3: Site Preparation

Although most of the building parts of flat-pack container houses will be constructed in the factory, the customers still have to do some work, which is to prepare the place where the building is going to be positioned, such as: 

1. Prepare the Site Foundation:

Depending on the area and its utility, the building foundation for a flat-pack container house could be as simple as a steel frame structure, a concrete slab, or even a wooden platform. 

2. Utility Preparation:

Drainage, plumbing, and electricity supply could be done before the house installation, enhancing speed and ease during the installation process. 

3. Site Clearance:

There should be no obstructions to facilitate installation, and the site surface should be even. Remove plants, trees, stones, and other debris from the construction site. It is sometimes better to hire a site-clearing company since they have the right equipment. In addition, they know what to do so that you do not get into trouble. Moreover, you will not have to be concerned about debris disposal.

Step 4: Assembly

Flat-pack container houses are constructed considering simple handling, minimum tools, and workforce for assembly. The assembly process includes: 

1. Frame Erection:

After the flat-pack container arrives, unpack it, and you will see the steel frame. The steel frame is the first component to be set up because it acts as the house skeleton. You may put the other parts of the container house aside while the frame is positioned. 

2. Panel Installation:

Floor and roof components also have pre-insulated sandwich wall panels bolted together. Because of their modular characteristics, this is a simple and quick assembly. After this, you can lift roof panels using cranes and tighten the roof connection with bolts. 

3. Windows and Doors:

Windows and doors are attached by installing the framed windows and doors into the fixed locations with screws. 

4. Roof Installation:

A properly fitted roof is essential for the safety and value of the house, as well as preserving the structural integrity and shielding the house from the weather. Firstly, place the food in place, ensuring the house is weatherproof. Then, make sure that every joint is fastened. The foundation of the house's protection is a properly installed roof, which guarantees its lifespan and provides weather protection.

 

Step 5: Interior and Utility 

After the work is over, the focus shifts to the construction of the building's interior, including: 

1. Utility Hookups:

Typically, plumbing and electricity can be attached to the pre-set lines. The water downpipes will be the first thing to put in, and then an industrial plug, a socket or wire, and a ceiling lamp should also be fitted. 

2. Interior Finishing Works:

Walls are painted or covered, flooring is laid, and additional components such as lights, sinks, and cabinets are installed. 

3. Furniture and Decor:

Now, furniture can be installed. Many clients choose furniture that is space-efficient and has multiple uses.

Step 6: Quality Check and Handover

Before moving in, a thorough inspection ensures everything is in working order. These are the major considerations of quality control before handing the house over to the customer:

• Structural Components:

Confirm if the frameworks are in a sound set and stable position.

• Utility Functionality:

Inspect plumbing connections, electrical networks, and insulation efficiency.

• Final Touches:

Any remaining adjustments, such as landscaping or additional customizations, are completed.

 

Why Choose a Flat Pack Container House?

Container houses are prefabricated and flat-packed and easier to construct than normal buildings. An average-sized flat-pack container house can be built and set in place within a few days. 

Flat-pack container houses consist of ready-made pieces that can be installed when needed. Whether for a low-cost single residential unit or construction for a retail space, we have constantly been evolving and introducing far more advanced and economical solutions. 

Do you want to learn more about flat pack concepts or prefer to look at the finished projects? Visit ZN-House for inspiration! 

ZN House's flat-pack container home is made from prefabricated components, including a patterned galvanized steel frame and sandwich panels containing insulation made of glass wool, Rockwool, or EPS. Its basic use is a temporary structure. In general, individual container units measure 20 feet. ThFlat-pack container homes have different applications. They can be stacked up to three or four inches in height, used independently, or combined to increase the size of the house.